When to Use Magnetic Pump Filling Machine?
Different Types of Filling Pumps for Filling Machines
Rotor Pump
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The cam rotor pump relies on two synchronously counter-rotating rotors to generate suction (vacuum) at the inlet during rotation, sucking in the material to be conveyed. The two rotors divide the rotor chamber into several small spaces and operate in the order of ABCD; when in position A, chamber I fills with materials; at position B, part of the filling materials is enclosed in chamber B. When the rotor reaches position C, part of the filling material is also enclosed in chamber A; at position D, chambers A and B connect to chamber II, transporting the filling material to the discharge port.
Application
This type of three-lobe rotor is suitable for filling materials prone to foaming, high viscosity concentration, and with soft particles in the conveying process. The rotor is one of the most commonly used types.
The advantage of the rubber single-rotor pump is its capability to handle high viscosity paste materials with soft or hard particles, widely utilized in food, daily chemical, and other industries.
Ceramic Plunger Pump
Working Principle
When the plunger's flow passage faces the suction port, as the plunger rotates, the pump cavity's volume gradually increases, creating a partial vacuum that sucks in the liquid. The plunger then rotates and retreats, completing the suction process and pushing the liquid out when it approaches the discharge side.
Application
Ceramic pumps are made from high hardness, high melting point materials, and are resistant to wear, oxidation, and corrosion (such as alumina and zirconia). These about-2 to 5 micron precision pumps enable virtually leak-free operation, making ceramic pumps essential in experimental, pharmaceutical, and analytical equipment, widely used in precision quantitative filling within various industries.
Gear Pump
Working Principle
As gears rotate, they create a void and suction on the intake side, drawing in fluid. The fluid is then carried by gears to the discharge side where they displace it.
Application
It suits weak acid and alkaline liquids with a pH value of 5-8, such as edible oil and cosmetics (toner, makeup remover), but should not be used for highly corrosive liquids or solvents.
Piston Pump
Working Principle
The piston pump creates a reciprocating motion through the up and down movement of the cylinder, generating negative pressure. This controls the filling volume for precise filling.
Application
Best suited for large-volume and high-viscosity products like shampoo and engine oil.
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Diaphragm Pump
Working Principle
The diaphragm pump operates by moving the diaphragm back and forth to change the chamber's volume, allowing for suction and discharge of liquids without contaminating the filling material.
Application
Though a bit noisy, it suits medium-low viscosity non-corrosive liquids without solid particles.
Magnetic Pump
Working Principle
The magnetic couplings comprise two magnets; a drive magnet attaches to the motor shaft and a driven magnet within the pump head. They couple to pump liquid without physical contact.
Application
Constructed from 316 stainless steel, magnetic pumps handle weakly corrosive, low-viscosity liquids such as pharmaceuticals and cosmetics. Their accuracy makes them ideal for laboratory use.
Peristaltic Pump
Working Principle
This pump squeezes the hose, pushing the fluid forward similarly to how a finger would. The roller alternates squeezing and releasing the hose to pump fluid.
Application
Its main advantage is that it doesn't contact the filling material, making it suitable for biological preparations and a variety of liquids, including juices and high-temperature liquids. It is commonly used in the chemical, food, beverage, and pharmaceutical industries.
Magnetic Pump Fillers
Improve Productivity with State of the Art Magnetic Pump Fillers
Experience the convenience of our comprehensive system that unites advanced technology capabilities, such as processing up to 20 fills a minute, with an easy-to-use interface designed for compatibility with your current setups. Ensure your packaging needs are met hassle-free with our fast and accurate fillers.
Unmatched Precision
Our magnetic pump fillers are solutions for measuring and dispensing precise volumes. Equipped with features like coupling and leak-free operations, they consistently provide performance that meets the highest quality standards. Simple to operate and remarkably powerful, these filling machines are perfect for enhancing your production process.
Efficiency Reinvented
Our magnetic pump fillers are designed to offer you enhanced production efficiency, cost-effectiveness, and a long lifespan. Our machines make transitioning between product sizes seamless while reducing wear on contact surfaces, saving you downtime and maintenance expenses in the process!
Versatility in Applications
Our specialized machines are designed to cater specifically to the filling needs and viscosity requirements in various industries such as pharmaceuticals, cosmetics, food & drinks, and chemicals.
Reliability at its Core
Our magnetic pump fillers offer reliable, efficient liquid filling with minimal maintenance requirements. Crafted from top-quality materials and engineered to perfection, these machines will provide you with uninterrupted operations, a perfect solution for customers seeking maximum performance.
For more information, please visit Magnetic Pump Filling Machine.
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