ABS Resin Plastic – Features, Limitations and Variations
May. 06, 2024
ABS Resin Plastic – Features, Limitations and Variations
ABS (Acrylonitrile Butadiene Styrene), a standout among the styrene family resins, finds its extensive usage in automotive manufacturing and the production of electrical and electronic devices. As the demand for ABS resin plastic grows, it’s crucial to address the recycling needs of the products at their end-of-life. Studies researching the reprocessing impact on ABS's physical and mechanical properties have indicated minimal changes, positioning ABS resin as a highly recyclable material.
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ABS, a popular thermoplastic resin, is known for its high rigidity, durability, dimensional stability, and outstanding chemical resistance. The superior quality attributes of ABS resin stem from its composition, which brings together the robustness and durability of acrylonitrile with the resilience of butadiene rubber. This composition is also highly modifiable, allowing enhancements in impact resistance, heat resistance, and toughness.
Distinguishing Features of ABS Resin
- Superior ductility
- High-impact resistance
- Exceptional toughness and rigidity
- Dimensional stability
- Elevated tensile strength
- Resistance to heat and chemicals
- Capability for electroplating
- Performance across a broad temperature range
Despite the numerous advantages of ABS resin, it does have limitations, including poor solvent resistance, susceptibility to weathering, and the generation of heavy smoke when burnt.
ABS resin also comes in various types, such as General Purpose ABS, High Impact ABS, Low Viscosity ABS, Plate-able ABS, and ABS FR, among others. Its properties can be further enhanced using additives, modifiers, and reinforcing agents.
Primarily utilized for mechanical and automotive applications, ABS plastics also possess good electrical properties that remain stable under temperature and humidity fluctuations.
When it comes to recycling ABS products, two primary methods are employed: mechanical recycling and solvent-based processes. Research has shown that the microstructure of ABS resin remains largely unaffected by recycling. For painted parts, a solvent-based recycling process is recommended to minimize butadiene loss.
Known for its moderate strength and affordability, ABS resin is ideal for injection molding applications. Its mechanical properties make it suitable for drilling, turning, die-cutting, and shearing. ABS also boasts excellent creep resistance, abrasion resistance, and electrical properties, making it one of the most versatile resins available. The production process involves various methods such as polymerization, combinations, and physical mixtures, combining the three primary components of ABS resin.
The Benefit of Using Recycled Resins
As the use of plastic products becomes more ubiquitous globally, the environmental impact intensifies. This has prompted calls for waste management solutions and stronger recycling initiatives. Manufacturers can recycle plastic by breaking down products into pellets for re-processing, which are then remolded to create new, functional products.
At DeKALB, we emphasize recycling by utilizing 100% recycled resins in many of our structural foam molded products. This practice helps reduce our carbon footprint, preventing plastics from ending up in landfills and extending the life cycle of materials.
Cost Savings Opportunities with Recycled Resins
Incorporating recycled resins can lead to substantial cost savings, sometimes up to 50% compared to virgin resins. Many products can be manufactured using up to 100% recycled material. DeKALB consistently advises clients to consider recycled resins for both economic and environmental benefits.
The resin market often experiences price volatility and supply issues, particularly during uncertain times. Relying on recycled materials can be more cost-effective when virgin resin prices surge or supply is limited. DeKALB regularly uses recycled resins to help clients manage costs effectively.
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Sources of Our Recycled Resins
DeKALB recycles millions of pounds of resin material each year into our structural foam molded products. The primary sources of recycled resins include polyethylene (PE) and polypropylene (PP), along with other thermoplastic resins.
We acquire recycled resin from recyclers and reclaimers who process post-consumer and post-industrial materials. These companies sort, clean, and grind scrap into pellets ready for molding new products.
Additionally, DeKALB ensures that scrap materials from our operations are recycled rather than discarded. No matter the origin, recycling plastics offers collective benefits.
Selecting the Suitable Resin for Your Needs
With DeKALB's extensive range of thermoplastics, we provide materials tailored to your product specifications. Both Commodity and Engineered grade resins can incorporate recycled materials, and additives can enhance performance, strength, impact resilience, or UV protection. Available resins and additives include:
- High-Density Polyethylene (HDPE)
- Polypropylene (PP)
- Polystyrene (PS)
- Acrylonitrile Butadiene Styrene (ABS)
- Polycarbonate (PC)
- Nylon (PA)
- Glass Fiber or Beads
- UV Protection
- Fillers / Reinforcements
- Impact Modifiers
- Rubber
DeKALB guarantees that our plastic parts, fillers, and reinforcements create strong and durable manufactured products. We can mold nearly any recycled thermoplastic resin, helping reduce landfill waste and promoting a cleaner environment.
Advantages of Using Recycled Resin
We assist companies in saving costs and navigating price fluctuations and resin shortages by using recycled instead of virgin resin in plastic manufacturing.
Key benefits DeKALB offers with recycled materials include:
- Cost reduction
- Long product lifespan
- Enhanced strength and durability
- Lower molding costs
- Suitable alternative to other materials
Striving for a Greener Future
Emphasizing cost savings and sustainable practices distinguishes DeKALB from competitors. Our thermoplastics are made from 100% recycled material, and certain resins can be recycled multiple times, maintaining the quality standards of virgin resin. Recycling post-consumer and post-industrial parts prevents them from entering landfills. Rick Walters, DeKALB’s CEO, noted that the company has recycled over 20 million pounds of product in a single year, helping keep the planet clean and offering significant cost savings to consumers. Recycling is simply the responsible choice.
The DeKALB Difference
For over four decades, DeKALB Molded Plastics has garnered a reputation for top-quality products and services in the plastics industry. Our dedication to providing superior solutions and customer service is unwavering. As an ISO 9001:2015 certified provider, we offer customization and value-added options, ranging from structural foam molding to gas assist molding services. Our skilled team collaborates with clients to deliver top-notch products consistently.
Want to learn how DeKALB is leading the way towards a more sustainable future? Contact us today for more information.
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