Everything You Need To Know To Find The Best Conveyor Cleaner

Match the Cleaner to the Application

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Primary, Secondary, Tertiary or all of the Above?

The decision on which belt cleaner(s) to employ depends on two critical factors: the desired level of cleanliness and the specific characteristics of the material being conveyed. It&#;s essential to evaluate whether a primary, secondary, or tertiary cleaner best suits your needs, or perhaps a strategic combination of these options.

• Assessing Cleanliness Needs: Consider how clean the belt needs to be post-processing. Is a basic level of cleanliness sufficient, or do you require a near-pristine belt to prevent contamination or ensure optimal operation?
• Understanding Material Characteristics: The nature of the material &#; whether it&#;s coarse, fine, sticky, or abrasive &#; significantly dictates the type of cleaner necessary. Each cleaner type is designed to tackle specific challenges posed by different materials.
• Employing a Holistic Approach: In many cases, a layered approach using a combination of primary, secondary, and tertiary cleaners delivers the best results. This ensures a comprehensive cleaning process, addressing the removal of large debris, fine particles, and stubborn residues in sequential stages.

By carefully considering these aspects, you can determine whether a single type of cleaner or a multi-tiered cleaning strategy is most effective for your conveyor system. Remember, the ultimate goal is to maintain a conveyor belt that operates efficiently, safely, and with minimal downtime.

Material Compatibility

Selecting the right material for your conveyor belt cleaner is pivotal to ensure compatibility with both the conveyor belt itself and the materials it carries. This decision is crucial for several reasons:

• Reduce Abrasion Risks: It&#;s important to choose a cleaner material that is tough enough to remove debris effectively but gentle enough not to cause undue abrasion to the conveyor belt. Excessive wear and tear on the belt can lead to premature failure and increased maintenance costs.
• Match Cleaner Hardness to Material Type: The hardness of the cleaner material should be appropriate for the type of material being conveyed. For instance, dealing with coarse, abrasive materials may require a harder cleaner, whereas transporting more delicate materials might call for a softer, more forgiving cleaner material.

In essence, the material of the belt cleaner should be carefully chosen to strike a balance between effective cleaning and maintaining the integrity of both the conveyor belt and the conveyed material. This consideration is key to optimizing the lifespan and efficiency of your conveyor system.

Factor in Operational and Environmental Conditions

Environmental Considerations

The effectiveness and longevity of conveyor belt cleaners are significantly influenced by the environmental conditions in which they operate. Understanding and adapting to these environmental variables is key to ensuring optimal performance and durability of the belt cleaners.

• Chemical and Corrosive Environments: In settings where conveyors are exposed to chemicals, oils, or other corrosive substances, the belt cleaners must be resistant to these elements. Using cleaners that can withstand chemical exposure prevents degradation and prolongs their functional lifespan.
• Dust and Particulate Matter: The presence of dust and other particulate matter in the environment can lead to accumulation and clogging in belt cleaners. Cleaners designed for these conditions often feature self-cleaning mechanisms or are made from materials that resist dust adherence.

By carefully considering these environmental factors, you can select a belt cleaner that functions efficiently in your specific setting and withstands the challenges posed the operating environment. This thoughtful selection helps in maintaining the cleaner&#;s effectiveness over time and reduces the need for frequent replacements or maintenance interventions.

Ease of Maintenance and Durability

When selecting belt cleaners, it&#;s essential to balance effectiveness with ease of maintenance and durability. The ideal cleaner should not only perform its primary function efficiently but also integrate seamlessly into your maintenance routines while offering enduring service. This approach is key to enhancing overall operational efficiency and reducing long-term costs.

• Maintenance-Friendly Design: Choose belt cleaners that are designed with user-friendly maintenance in mind. This includes features like easy-access components, simple adjustment mechanisms, and quick-release fastenings. Cleaners that are easier to maintain reduce the time and labor required for upkeep, thereby minimizing downtime for your conveyor system.
• Durability in Materials and Construction: The materials and construction of the belt cleaner should be of high quality to withstand the wear and tear of regular use. Durable materials extend the life of the cleaner, ensuring that it can maintain its cleaning effectiveness over time without frequent need for replacement or repair.
• Compatibility with Maintenance Schedules: Select belt cleaners that align with your existing maintenance schedules and practices. A cleaner that can be serviced or replaced quickly and efficiently within the framework of your regular maintenance routines helps maintain continuous operation and reduces the likelihood of unexpected breakdowns.

By focusing on ease of maintenance and durability, you ensure that your belt cleaner not only performs its function effectively but also contributes to the overall reliability and efficiency of your conveyor system. This strategic approach reduces the need for frequent interventions and enhances the productivity of your operations.

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Seek Expert Advice and Reputable Suppliers

Consult With Professionals

When it comes to optimizing your conveyor system with the right belt cleaner, leveraging advice from experts can be a game-changer. These professionals bring specialized knowledge and experience, providing guidance that is specifically tailored to the unique demands of your operation.

• Access to Specialized Knowledge: Conveyor system experts have a nuanced understanding of different belt cleaners and their applications. Their insights can be invaluable, particularly in addressing the specific challenges and requirements unique to your conveyor system.
• Customized Recommendations: Experts can evaluate your conveyor system comprehensively, and offer recommendations that are precisely tailored to your setup. This personalized approach ensures that the belt cleaner you select is not only effective bu t also the most suitable for your operational context.

By leveraging advice from experts, you&#;re making a strategic decision that contributes to the long-term success of your conveyor system. Their customized, knowledgeable insights can help ensure your system operates with maximum efficiency, minimal downtime, and optimal productivity.

Reputation and Quality Matters

When selecting belt cleaners for your conveyor system, the importance of choosing products from reputable and trusted manufacturers cannot be overstated. Investing in high-quality belt cleaners is a decision that pays dividends in terms of reliability, efficiency, and long-term cost savings.

• Choose Established and Trusted Brands: Selecting belt cleaners from well-known and respected manufacturers in the industry ensures that you are investing in products that have been tested and proven in real-world conditions. These brands often have a history of reliability and customer satisfaction, which can give you confidence in their performance.
• Understand the True Cost of Quality: While high-quality belt cleaners may come with a higher initial price tag, they often lead to lower overall costs in the long run. Quality products are typically more durable, require less frequent replacement or repair, and reduce the likelihood of system downtime due to cleaner failure.
• Quality as a Safety and Efficiency Investment: High-quality belt cleaners not only maintain the cleanliness and efficiency of your conveyor system but also contribute to overall safety. Reliable cleaners reduce the risk of system malfunctions that could lead to accidents or operational disruptions.
• Avoid the Pitfalls of Cutting Corners: Opting for cheaper, lower-quality cleaners might seem cost-effective in the short term, but this can be a false economy. Inferior products may wear out faster, perform less effectively, and require more frequent maintenance and replacement, ultimately increasing your operational costs and downtime.

In summary, investing in high-quality belt cleaners from reputable manufacturers is an essential aspect of maintaining an efficient, safe, and cost-effective conveyor system. This approach not only ensures optimal performance and longevity of your belt cleaners but also supports the overall health and productivity of your conveyor operations.

Why Oreflow&#;s Brelko Range is the Ideal Choice

As the exclusive Australian distributors of Brelko Conveyor Products, Oreflow offers a diverse and high-quality range of belt cleaning solutions. Our expertise in conveyor systems and our partnership with Brelko ensures that we provide not just products, but comprehensive cleaning solutions tailored to your specific needs.

Published: July 18th

When planning a bulk materials handling operation, choosing the right machine to do each job is very important. Machinery has evolved into extremely efficient &#;tools of the trade&#; since the pick and shovel. Unfortunately, the mindset of many managers for choosing a belt cleaning system is still in the days of the pick and shovel, Today, belt cleaners are engineered machines, each carefully designed to do a specific task.

Cleaner Types

Installed on the face of the head pulley below the material trajectory, a primary or pre-cleaner uses a urethane blade to remove the overburden of material from the belt.

Secondary cleaners are installed to remove fines and sticky clays at the point where the belt leaves the head pulley or along the return. Shock absorption is built into the cleaner or tensioning device, allowing metal belt splices to pass without damage.

Tertiary or final cleaners should clean grooves, cracks and abrasions in the belt cover while removing water.

The criteria to choose a belt cleaning system should be as carefully developed as the considerations for selecting a continuous miner, roof bolter or underground equipment.

How Clean Is Clean?

The first thing to consider is the operation&#;s goals for the cleaning system. Do you want a belt that won&#;t drop &#;too much&#; material, or do you need a belt that is &#;white glove&#; clean. Are you trying to keep regulatory agencies &#; EPA, OSHA, MSHA, State DEQ or neighbors &#; happy? Or is your goal to reduce cleanup labor and improve idler life? And most important: given the realities of maintenance budgets and staffing, what level of cleaning are you willing to accept?

It is best to know &#; and spell out &#; in advance what the goals are for the performance of a cleaning system.

Conveyor Characteristics

Next, the conveyor itself must be considered. You must note the &#;measurables&#; for the conveyor, including:

• Belt Speed
• Belt Width
• Width of the material on the belt
• Head Pulley Diameter
• Type and Condition of Splices
• Specifications of the Belt, including manufacturer, and cover thickness
• Condition of the Belt Cover (cuts and grooves)
• Types and Locations of take-up units
• Drift Back
• Clearances to install and service cleaners

These specifications establish a &#;duty range&#; for the cleaning system &#; medium, heavy or extra heavy-duty.

Conveyed Material Characteristics

The next criteria that must be considered are the characteristics of the material, including:

• Abrasiveness
• Clays (&#;stickiness&#;)
• Moisture Content
• Corrosives
• Lump Size (Maximum and Typical)
• Tons Per Hour

When specifying a belt cleaner it is best to consider the material in its worst state. That way, the cleaning system will be prepared for adverse conditions when they inevitably occur.

Cost vs. Price

Finally, the issue of cost must be considered. Too often, price is the first criteria to be evaluated when purchasing a component. It is better to place this issue at the end of the selection process.

Are you interested in learning more about Conveyor Cleaner? Contact us today to secure an expert consultation!