FUEL CONSUMPTION RATE OF DIESEL-POWERED ...

,'How much fuel does a forklift consume per hour?' is a frequently asked question when customers rent or buy a diesel-powered forklift. 

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The fuel consumption rate is calculated by the amount of diesel used (unit: litre) continuously by the forklift in 1 hour, denoted by l/h. 

Diesel-powered forklift ' a popular choice 

Nowadays, the diesel-powered forklift is a popular choice in construction, industry and agriculture.   

In Vietnam, the diesel powered forklift is proven to be well-suited with climate conditions and current companies' demands. 

Typically, the lifting/lowering and handling of material are mostly performed outdoors and on complicated terrains. The diesel powered forklift will be an optimal solution as it offers excellent features, including: 

• Powerful engine 

• Long working hours without having to compromise productivity 

• Maneuverable wheel tire system 

• Easy repair and maintenance  

• Flexible and high efficiency 

How much diesel does a forklift consume per hour? 

When using a diesel-powered forklift; Operating cost is the first thing that comes to customer's concern. This operating cost includes:  

• Maintenance cost 

• Fuel fee 

• Labour cost 

In which, fuel fee is the most concerning expense as it is a frequently incurred amount. 

However, there is no exact answer for the fuel consumption rate of diesel-powered forklift as it varies depending on many factors namely: 

• Max. lifting capacity 

• Engine type 

• Actual working conditions 

• Machine working hours

• Operator's skill 

This fuel consumption rate is sometimes shown in product's specifications of some manufacturers. However, it is just a relative number which is based on standard conditions. 

How to calculate fuel consumption rate of diesel-powered forklift? 

Let's us take an example: 

The forklift is mounted with a 35,4 kW engine; Performing lifting of kg package in a 40m route.  

• A is the loading location, B is the unloading location 

• At A, the forklift works at the lifting height of 3m 

• The travelling speed from A to B is 15 km/h 

• Unloading at B and return to A with no-load 

A basic lifting cycle like this will consume about 2,4 litres of diesel per hour for a professional operator. 

Does a diesel-powered forklift chew up fuel ? 

Fuel consumption rates per hour for reference: 

• 1ton diesel forklift: 4L ~ 3.3L 

• 1,5ton diesel forklift: 2.5L ~ 3.6L

• 2ton diesel forklift: 2.6L ~ 3.6L

• 2,5ton diesel forklift  2.7L ~ 3.8L

• 3ton diesel forklift: 2.9L ~ 3.9L

Remarks: The fuel consumption rate of diesel-powered forklift may vary from 10-30% compared with the calculation depending on actual working conditions. 

For more 5 ton forklift diesel consumption per hourinformation, please contact us. We will provide professional answers.

Some tips to keep the fuel consumption down for a diesel forklift  

To save cost when using a diesel forklifts, here are some tips: 

• Select a professional operator 

How long a piece of property lasts depends on how one cares for it. Therefore, the operator plays an important role in the life of a forklift. A professional operator masters usage; maintenance and operation of the equipment . This will help the business save the cost. 

• Working frequency  

Operating forklift in its correct function will help you save the cost and extend the equipment life. 

Working overload also chews up fuel consumption and leads to quick deterioration.

• On-time maintenance 

It is necessary to carry out maintenance on time as advised by the manufacturer. You should prepare periodic maintenance plans to ensure the machine remains in its best conditions. 

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Forklift is one of the most commonly used vehicles in warehouses, factories, etc. Because the truck is quite frequently used to lift heavy loads, the cost of diesel forklifts is relatively high, especially fuel. When the situation of fuel prices is becoming more and more complicated, saving fuel is one of the great concerns of many customers. Below  are 9 tips to save fuel when operating a diesel forklift.

It is necessary to master the principles of use to save fuel when operating diesel forklifts

1. Avoid sudden acceleration or braking:

Sudden acceleration and deceleration will require up to 40% more fuel consumption than usual. Besides, in a very short period of time, the engine cannot burn this fuel thoroughly, leading to an increase in emissions up to 5 times, causing environmental pollution. It can also lead to unintentional work accidents. Therefore, the driver needs to take advantage of the truck's inertia, determine where to go and go first, and then slowly accelerate and decelerate.

2. Maintain standard tire pressure:

Under-inflated tires will cause the forklift to consume about 6% more fuel, which is due to the increased friction with the road surface. In addition, worn tires that exceed the specified standards can also consume about 0.4% of the fuel, although not too much, but in the long run, it can affect related accessories such as rims, butts, bearings ' reduce operating efficiency, even cause danger to the operator, pedestrian and even the goods.

3. Operate the forklift at medium speed:

Forklift operation should be stable, avoid repeated braking, emergency braking, continuous acceleration and deceleration to reduce fuel consumption. It is recommended to let the forklift operate regularly at 80% throttle.

Speed control makes forklift operations safer and more efficient

4. Reduce braking:

Frequent and continuous use of the brake not only causes brake pads and wheels to wear quickly, but also increases fuel consumption. Therefore, customers should reduce the use of brakes, instead, you can slowly drift the forklift to the position you want to stop.

5. Maintain forklift periodic maintenance:

The engine is the most important part of a forklift truck, whether it works well or not is largely dependent on the engine. Customers need to pay attention to periodic maintenance of the truck, check whenever there are abnormal signs, and do not forget to check the hydraulic pump system. This step helps the forklift operate stably, save fuel and prolong its life.

6. Do not handling overloaded goods:

Each type of forklift has its own capacity which is specified by the manufacturer. Overloading should not cause the engine to work at its maximum capacity, which consumes more fuel, wears out tires faster, and poses a risk of unsafe for both operator and goods.

7. Obey the speed limit:

Similar to load regulations, forklifts also have speed limits. Driving at a speed exceeding the regulations also causes fuel consumption, reduces engine life, and is dangerous in the working environment.

It is necessary to comply with the regulations on load and speed when using forklifts

8. Use the right engine oil:

Diesel forklift trucks need to use the same suitable engine oil to work smoothly and save fuel. Normally an engine oil product with a viscosity of 50 will be used for diesel forklifts, but when the forklift is operating in harsh climatic conditions, high temperatures, this index can be up to 60.

9. Keep the air filter clean:

Some experts say keeping the air filter clean can save up to 10% on materials. Operators need to regularly check, clean, avoid dust, and consider replacing new filters when necessary.

Above are 9 tips to save fuel when operating a diesel forklift, most of the tips are quite simple and easy to perform. Customers who perform simultaneously and regularly could bring quite high efficiency. Hope that Yale Forklifts Vietnam has brought you useful information, please contact Hotline: .461.728 so Yale Forklifts Vietnam can consult you with the suitable solution about forklift purchasing/rental service, maintenance service and forklift spare part!

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