How Does custom plane cutter high frequency quenching company Work?

  The choice of induction heat treatment solution is related to the depth of the heating layer required by the workpiece. For the workpiece with a deep heating layer, should choose the medium frequency induction heating machine. For the workpiece with a shallow heating layer, should choose the high frequency induction heating machine.

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  The power supply equipment with low current frequency should be used;  Another criterion for selecting a power supply is the machine power. As the heating surface area increases, the induction heat treating machine power required increases accordingly.

  When the heating surface area is too large or the induction heat treating power supply is insufficient, the continuous heating method can be adopted to make the workpiece and the induction heating coil move relative, first heating and then cooling.

  But it&#;s best to heat the entire surface at once. In this way, the waste heat of the workpiece core can be used to temper the hardened surface layer, thus simplifying the process and saving electric energy. The main function of the induction heating and quenching machine is to position the workpiece and carry out the necessary movement. An induction heat treating system for providing a quenching medium shall also be attached. CNC induction hardening machine tools can be divided into standard machine tools and special machine tools, the former is suitable for the general workpiece, and the latter is suitable for mass production of the complex workpieces. 

  In order to ensure the quality of induction heat treatment and improve the thermal efficiency, the inductor with proper structure must be designed and manufactured according to the shape and requirement of the workpiece. Common induction coils include outer surface induction heating coil, inner hole induction heating coil, plane induction heating coil, and so on.

Sawteeth have high working intensity and high consumption rates. In order to improve the performance of the sawtooth and prolong the service life, the workpiece needs to do hardened and heat treated. It requires high-precision control of the heating temperature and cooling speed to achieve the ideal degree of heat treatment.

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Why choose the UhF induction hardening machine?

1. Rapid heating:

The high-frequency electromagnetic field generated by the equipment can quickly penetrate and absorb the metal conductive material, thereby rapidly heating the saw blade tip part of the saw blade.

This is faster than traditional heating methods, such as flame heating or resistance heating, thereby increasing production efficiency.

2. Uniform heating: 

UHF heating can achieve uniform heating of the sawtooth, avoiding adverse effects or deformation caused by uneven heating that may occur in traditional heating.

3. Precise control:

UHF equipment is equipped with an advanced control system, which can realize precise control of the heating process, including the adjustment of parameters such as temperature and heating time, so as to ensure the quality and consistency of sawtooth quenching.

4. Energy saving and environmental protection:

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Compared with traditional heating methods, the UHF heating process does not require preheating time, and the energy-saving effect is remarkable. Plus, it's a flameless, fume-free way of heating that's environmentally friendly.

Where can UHF induction heating equipment be applied?

1. Automobile industry: surface hardening treatment of key parts such as camshafts, gears, crankshafts of automobile engines, etc., to improve the wear resistance and life of parts.

2. Mechanical manufacturing: hardening treatment of workpieces such as shafts, gears, bearing seats, etc., to improve the wear resistance and bearing capacity of parts.

3. Metal cutting tools: such as saw blades, blades, drills, etc. are hardened to improve cutting efficiency and life.

4. Rail transit: Harden the surface of the rails to increase the wear resistance and fatigue resistance of the rails.

5. Iron and steel metallurgy: partial quenching or induction quenching of steel materials to optimize the structure and properties of steel.

6. Aerospace: such as surface hardening treatment of aero-engine parts, aircraft structures, etc., to improve the wear resistance and corrosion resistance of parts.

In general, UHF induction hardening equipment is widely used in many industrial fields. Through surface hardening treatment of metal workpieces, the performance and life of parts can be significantly improved, and production efficiency and product quality can be improved.

How to choose a suitable hardening machine?

Choosing the right induction hardening equipment requires professional engineers to customize the corresponding heating scheme according to the size of the workpiece and the reprocessing requirements.

Accurate frequency range, temperature control capability of equipment, self-regulating power capability, precision of control system, and overall operation stability of equipment are all necessary conditions to be considered.

Welcome to consult ZhengZhou Ketchan, as a professional heat treatment manufacturer, we have experienced technicians who understand the performance and applicability of different equipment, and can provide you with relevant guidance to choose suitable quenching heat treatment equipment.

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