Stainless Steel Sand Casting
Stainless Steel Sand Casting
Sand casting (sometimes called sand mold casting) is a technology that has existed for thousands of years and is a preferred metal casting process to produce shaped parts that weigh from less than a pound to thousands of pounds. Sand casting is versatile and cost-effective for low volumes because of low tooling costs. Nearly any part configuration made using another metal casting process can be reduced to a pattern and created as a sand casting.
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In sand casting, a pattern of the desired finished part, including the metal delivery system (gates and risers), is constructed out of hardwood, urethane, metal, or foam. Sand containing bonding material to maintain shape is packed around the pattern. The pattern is then removed from the bonded sand, leaving a cavity in the sand mold in the shape of the part. Molten liquid metal is poured into the cavity, and the metal solidifies. The sand is then removed through a shakeout process. Other cast attachments including the metal delivery system are removed, leaving the desired part.
MetalTek uses the air set or no-bake molding process. Sand is chemically bonded to create a tighter bond and doesnt require a heat source to solidify the no-bake mold. This is especially important for large or more intricate metal parts.
Internal passageways including intricate structures can be included in sand casting by adding cores. This makes sand casting a popular choice for pump and valve applications. Sand castings are typically at least partially machined before use, due to rougher surface finishes.
Sand castings can be readily produced in nearly any ferrous or non-ferrous alloy. We primarily pour ferrous alloys like stainless steel. If your project requires stainless steel sand castings, please contact us today. If you require sand castings in a non-ferrous alloy, we will evaluate the project to determine if MetalTek is a good fit.
MetalTek produces sand castings up to 15 ft. (4.6 m) linear with ship weight up to 18,000 lbs. (8,165 kg).
Check out this video to learn more about sand casting.
Stainless Steel Valve Bodies and Parts
Stainless Steel Valve Bodies and Parts
The properties of Stainless Steel make it the metal of choice for casting Valve Bodies and Parts. We manufacture at our Stainless Steel casting foundry- a range of Stainless Steel Valve Bodies and Parts using Investment casting. We make valve bodies for various types of Stainless Steel Valves including :
- Toggle Valves
- Check and Relief Valves
- Diaphragm Valves
- Ball and Plug Valves
- Butterfly Valves
- Flush Bottom Valves
- Industrial Ball Valves
- Pressure Seal Valves
- Bellows Valves
- Cryogenic Valves
- Gauge Valves
- Needle Valves
- Iris Valves
The main advantages of Stainless Steel Investment Cast Valve Bodies and Parts are :
- They are extremely robust
- They can withstand high pressure
- They have no leakages and
- They are corrosion free
The Stainless Steel Investment Cast Valve Body and Parts are ideal for high pressure and temperature situations and hygienic environment requirements. They are used for:
- Controlling processes in various industries
- Controlling the flow of water in Irrigation
- In Military and Transport sector and
- Residential plumbing application
The various grades of Stainless Steel used for Investment Casting are :
AISI/SAE grade
EN steel number
EN steel name
ASTM grade
UNS
DIN
BS
UNI
JIS
(USA)
(Europe)
(Europe)
(USA)
(USA)
(Germany)
(UK)
(Italy)
(Japan)
SS 301
1.431
X10CrNi18-8
S
SS 301LN
1.
X2CrNiN18-7
SS 303
1.
X8CrNiS18-9
S
X10CrNiS18-9
303S 31
X10CrNiS18-09
SUS 303
En58M
SS 304
1.
X2CrNi19-11
S
X5CrNi18-9
304S 15
X5CrNi18-10
SUS 304
X2CrNi18-10
X5CrNi18-10
304S 16
SUS 304-CSP
XCrNi19-9
304S 18
304S 25
En58E
SS 304L
1.
X2CrNi19-11
S
304S 11
SUS304L
SS 304LN
1.
X2CrNiN18-10
S
For more information, please visit stainless steel valve pump body casting vendor.
Additional reading:Factors to Consider and Questions to Ask When ...
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Non-Standard Fasteners vs Standard: Which is Right for You?
SS 304H
1.
X6CrNi18-11
S
SS 305
1.
X5CrNi18-12
S
SS 316
1.
X5CrNiMo17-12-2
S
X5CrNiMo17 12 2
316S 29
X5CrNiMo17 12
SUS 316
1.
X5CrNiMo18-14-3
X5CrNiMo17 13 3
316S 31
X5CrNiMo17 13
SUS316TP
X5CrNiMo 19 11
316S 33
X8CrNiMo17 13
X5CrNiMo 18 11
En58J
SS 316L
1.
X2CrNiMo17-12-2
S
316S 11
SUS316L
SS 316LN
1.
X2CrNiMoN17-12-2
S
1.
X2CrNiMoN17-13-3
SS 316Ti
1.
S
X6CrNiMoTi17-12
320S 33
SS 317L
1.
X2CrNiMo18-15-4
S
1.
GX40CrNiSi25-20
A351 HK40
J
SEW 595 GX40CrNiSi25-20
310C40
SCH22
1.
GX10NiCrSiNb32-20
N
GX10NiCrSiNb32-20
SS 347H
1.
X7CrNiNb18-10
S
SS 410
S
SS 430
1.
S
X6Cr17
430S 17
SUS430
Want more information on stainless steel valve pump body casting exporter? Feel free to contact us.
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