Using Baler Equipment 101: A Guide to Commercial Balers
Using Baler Equipment 101: A Guide to Commercial Balers
For businesses of all sizes, investing in the right baler equipment can result in generating new revenues and helping the environment. You would be surprised to learn that you could essentially take your cardboard, Styrofoam, plastic, paper, and other such materials you normally toss in the trash and turn it into cold hard cash.
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Using an industrial baler helps compact down all these things and keeps them out of your dumpster and normal waste stream. Instead of ending up in a landfill, you sell your baled recyclables to buyers, which range from local recycling centers to manufacturing operations.
Whether you are looking for ways to cut your waste management costs or new ways to make money for your business, you cannot go wrong with a commercial baler. Baler machines offer many benefits and considerations to ensure you select the best baler for your business.
A Commercial Baler Pays for Itself
While you do need to make an initial investment upfront for your baler equipment, the long-term payoff is knowing your investment will pay for itself. How long that takes depends on the volume and types of materials being recycled.
This is why it is important to think about your output volume before investing in a machine. If you only have a small volume of materials to bale, then it makes more sense to invest in a smaller machine than a huge horizontal baler.
An Industrial Baler Will Take Up Space
One of the most important considerations is how much space you have available for your commercial baler. You have to ensure your facility, restaurant, fast-food chain, hotel, grocery store, retail store, or other business has sufficient room to place the machine.
The baler should not block walkways or other work areas, nor should it create new workplace safety hazards. Rather, the machine should be installed in an easily accessible location without hindering current work functions.
Some businesses place their baler machine next to the location where they are keeping their recyclable materials. This way, they can more efficiently bale the materials once they have a sufficient amount.
How Does a Cardboard Baler Work?
Vertical and horizontal cardboard balers function much the same way, although the operating procedure might differ slightly based on the type of model used. They all work by using a hydraulic pressing plate to compress cardboard by up to 90% in volume.
- A batch of cardboard waste is loaded into the compression chamber.
- The chamber is closed with a safety gate or apparatus to protect the operator and others from moving parts.
- The compression cycle is started by the machine operator, which may use a push button, a floor pedal, or a touchscreen.
- A hydraulic ram will press the compression plate home to fully compress each load of new cardboard material.
- When the machine is full of compressed cardboard, an indicator light or alert will let the operator know it is time to strap the bale and remove it from the machine.
- Bales are wrapped with wire or twine, and then ejected from the machine mechanically or removed manually with a forklift.
What Safety Features Are on the Commercial Baler?
Safety features are important for you and your employees. When operating a baler, safety needs to be the top priority. If they are not operated correctly or materials are put into the machine that it was not designed to compact, it can increase risks of accidents and injuries.
Before allowing any of your employees to operate and use a baler, you need to make sure they have been trained correctly and understand all safety requirements. It is also a good idea to post reminders near the baler, using signs and posters that illustrate safe operating procedures.
Selecting Baler Equipment
For smaller operations, a vertical baler is a better choice because it has the smallest footprint, compared to horizontal balers. For large-scale operations with plenty of room, a horizontal baler is a better choice, especially if you are looking to automate certain baling processes.
If you are not sure which baler would be best for your business, we recommend requesting our free waste evaluation. During this evaluation, our waste consultants review your current waste management processes and offer advice on how you can save money, including which baler would be best for your business.
Investing in a baler can help your business earn more money while you are also reducing your carbon footprint. You could even discover other ways to save money on your waste management costs with our free waste consultation.
To request your free waste consultation, learn more about baler equipment, or get help selecting the best baler for your business, please feel free to contact Global Trash Solutions at 866-760- today!
How To Choose The Right Baling Machine For Your ...
What is a Baling Machine?
A baling machine compresses waste and scrap material together to create a shortened form that is easy to handle and store. It eliminates the empty spaces between different scraps and makes them compact.
The baling machine is used across several industries to save the cost of storage and transportation of these materials. Recycling the compressed material is another use case of the baling machine.
Every industry produces scraps that need to be recycled or disposed of. For any activity, storage is essential. Baling machines are used as the solution to the storage problem everywhere.
The scrap material can be cardboard, soft plastic, aluminum can, carpet, steel can, and hard plastic. Different materials are collected together and compressed in a baler to make them ready as feed to the recycling machine.
There are different types of baling machines based on scrap material. Organizations increasingly use the baling machine as part of their corporate social responsibility towards sustainability.
Categories of Baler
Baling machines are of different types based on the input material, required purity, and dimensions. Therefore, other balers serve different purposes.
1. Vertical Baler
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This baler applies vertically downward force to compress the waste material. They are generally used to compress materials such as cardboard, metals, and plastics. A vertical ram is installed in the compressing chamber. They use small spaces for installation, making them perfect for supermarkets and retail stores.
2. Horizontal Balers
A horizontal force is applied to compress the input material. They are large and can process a large volume of scrap. They produce denser bales that have more weight. They are of different types:
- Single ram balers
A single hydraulic cylinder is used to compress the input scrap. They can be horizontal and vertical based on the ram and its orientation.
- Two-ram balers
Two hydraulic cylinders are used to compress the input scrap. The produced baler is denser than the output of the single ram baler. They are generally used to compress the rubber and other high rebound material.
3. Liquid Extraction Baler
As the name suggests, these balers extract the liquid from the material while compressing it. Materials such as waste of canned beverages and food are generally fed into such balers. To ensure corrosion resistance, most of the body of the baler is made up of stainless steel.
4. Ferrous Baler
They are used to compress metal scraps. There are two to three rams to compress heavy material comfortably. They can accommodate large volumes for which they have large openings. Cranes are generally used to feed material into them.
Factors to Consider While Choosing a Baler Machine
One baling machine cannot serve every industry. Therefore, these factors need to be considered before selecting a baling device.
1. Size of the baler
A large baler is better for a large chunk of scraps and smaller ones for lesser chips. So, you need to consider the amount of trash you generate at your place before selecting the baler.
2. Space occupied by a baling machine
Identify the space where the baling machine will be installed. The machine should be purchased based on the area available for installation.
3. Cost
Large and new baling machines can be costlier than second-hand baling machines. So, in case you have a low budget, go ahead with a used baling machine.
4. Automation
The baling machine can be semi-automatic or fully automatic. You may need to do some manual work in the semi-automatic type.
5. Power capacity
The power capacity of a baling machine can range from 10T to 20T. If you have heavy material as scrap, you need a baling machine with more power capacity.
Conclusion
Baling machine significantly reduces the cost of recycling the scrap while cutting down storage and transportation charges. Organizations in every domain can think about installing a baling machine. You can contact us for your needs. We are one of the leading vending machine and baling machine manufacturers. Contact us to get the most suitable baling machine at affordable rates.
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