PG Paper's Guide to Metallized Paper
Jan. 13, 2025
PG Paper's Guide to Metallized Paper
Metallized paper is a unique solution that combines the tactile appeal of paper with the shiny visuals of metal. From the packaging to label sector, this distinctive paper solution is becoming more widely used across a variety of industries.
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Metallized paper is a product that is coated with a layer of aluminium, which is then applied with a matte or gloss finish. The paper material is applied with this coating to enhance the products visual purposes, which is why the popularity of metallized paper has blossomed throughout several sectors. This materials silver shine and eye-catching appeal have led it to become a key medium for designers, maximising shelf appeal for packaging and labels.
This metallic paper solution is often engineered with enhanced wet-strength, helping it maintain its structural integrity in wet conditions. It is an incredibly durable material, exhibiting high resistance to tearing, puncturing and abrasion. Due to this products high durability and creative offerings, it has become a popular choice for the following applications.
Metallized Paper Uses
From enhancing product packaging to elevating brand aesthetics, metallized paper finds versatile applications across various industries.
Packaging: For products that require high-quality branding and protection against light and moisture, metallized paper is a great choice. Its commonly seen in the packaging of food items, cigarettes, cosmetics, and luxury goods.
Labels: Personal care and beverage products, including wine and beer bottle labels, are made from metallized paper to stand out on shelves and enhance the products luxury appeal.
Publishing: Magazine and catalogue covers, publicity inserts, brochures, and annual reports use metallized paper to make a greater visual impact.
Decorative Purposes: Its ability to be embossed or to exhibit holographic effects makes it a popular choice for decorative applications, including greeting cards and luxury packaging applications.
The Manufacturing Process
The creation of metallized paper involves a complex process that entails various meticulous steps.
Preparation and Pre-Coating: In the initial stage of the manufacturing process, the selection of suitable base paper is crucial, considering factors such as weight, smoothness, and desired qualities. Following this, a thin layer of base varnish is applied to the paper using a varnisher, similar to gravure printing. This process creates an even, smooth surface and removes any imperfections. Subsequently, the pre-coated paper undergoes drying, passing through a drying unit to remove solvents and attain a specific moisture content of around 2-3% before metallization.
Metallization: The next phase involves metallization, where the pre-coated paper is inserted into a vacuum chamber, and air is evacuated to create the optimal environment. Aluminium wire is then fed onto a heated source within the chamber, causing it to melt and vaporize. As the vaporized aluminium molecules rise and condense onto the cool surface of the paper, passing over a chilled roller, an ultra-thin, uniform metallic layer forms, imparting the characteristic shimmering appearance of metallized paper.
Post-Coating and Finishing: Following metallization, the paper undergoes post-coating and finishing processes to enhance its properties and durability. A protective lacquer is applied to safeguard the aluminium layer and make the surface receptive to printing. Additionally, re-moisturization of the paper is carried out to restore its original properties and prevent brittleness caused by moisture removal during the vacuum process. Depending on the intended uses, further treatments such as corona discharge to improve ink adhesion or anti-static coatings to prevent sheet-to-sheet cling may be applied as necessary.
Benefits of Metallized Paper
From enhancing product aesthetics to elevating brand perception, metallized paper offers a host of attributes to many end-use applications.
Striking Visual Appeal: The shiny metallic surface of metallized paper creates a visually striking and premium look, ideal for packaging and labels aiming to stand out and attract consumer attention. This solution is particularly advantageous for products competing in crowded markets or those seeking a premium image.
Printability: Offers great printability, compatible with various techniques like offset, flexographic, and gravure printing. Versatile for incorporating logos, branding, and other information onto packaging or labels. A metallic surface enhances the printed design, creating visually appealing products.
Barrier Properties: Metallized paper acts as a barrier against light, oxygen, moisture, and odours, crucial for protecting packaged contents, especially for sensitive products. This material also helps extend shelf life by shielding from light-induced degradation and moisture loss. Metallized paper prevents odour or flavour transfer, maintaining the integrity of the product.
Metal Business Cards – 5 Reasons They're A Great Upgrade
Theres no digital substitute for in-person events. Business cards offer a tried and tested way of exchanging information during any networking event. They simply cant be replaced by using social networks alone to connect with prospects and customers.
Most business cards are made from paper and, since theyre so common, theyre less likely to make a strong impression. Metal business cards, on the other hand, help to make a lasting impression in an age of constant distraction and digital dominance.
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Here are five reasons why you should consider making the upgrade:
#1. Stand out from the crowd
Paper and plastic are everywhere when it comes to physical branding. As such, theyre easily forgettable. Moreover, 39% of people get an instant bad impression when companies provide a cheap-looking business card. By contrast, metal business cards exude an aura of exclusivity and luxury, helping you stand out from the crowd with a unique approach that people wont soon forget.
Just like paper and plastic, metal cards are highly customizable. You can choose from more affordable options like stainless steel and copper or even precious metals like gold and silver. You can customize shapes, colors, and finishes too. The only limit is your imagination!
#2. No one throws them away
Lets face it most business cards get thrown away or forgotten about. Naturally, the last thing you want is for your business cards to end up in the trash. If that happens, you might as well stick to writing down an address.
We might live in a throwaway society, but no one is likely to dispose of a metal business card. Theyre also heavy enough that people will be more likely to remember them, and valuable enough that theyre more likely to keep them safe.
#3. Theyre far more durable
Paper business cards crumple and tear just like anything else made of paper. Most of the time, they end up being scrunched up in someones wallet until they get thrown away. Plastic might last longer, but it also comes with other drawbacks of its own.
Metal cards practically last forever. They cant fade or tear like paper and plastic, and theyre impervious to damage in normal use. This also has a psychological impact by communicating the impression that your brand is also a serious operation that intends to stand the test of time.
#4. Do your bit for the planet
While responsibly harvested paper has a very low impact on the environment, the fact most paper business cards just get thrown away makes them quite unsustainable. Plastic is worse still, even if it does end up being recycled.
Metal cards dont just bring class and exclusivity theyre also better for the environment. The stainless steel industry, for example, is extremely environmentally friendly. Using metal cards yourself can also help communicate your commitment to the planet.
#5. Fuel the conversation
Business cards are rarely a conversation starter, which is mostly because they dont give much of an impression. At least thats the case with paper and plastic, which almost everyone else is using. Fortunately, it doesnt have to be that way.
Metal cards show youre prepared for introducing yourself to new clients and suppliers. The exclusivity they communicate is an instant conversation starter too; a convenient and stress-free way to elicit a reaction. People will feel instantly valued upon receiving a metal business or membership card. After all, theyre not usually something you just give out to anyone.
Metal business cards create an aura of exclusivity that encourages conversation and makes prospective clients feel valued. Theyre also highly durable, better for the environment, and almost no one is ever going to throw them away.
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