AVB networks rely on a set of standards for cabling infrastructure to ensure that network performance is both reliable and consistent. These standards include specifications for the cable construction itself, as well as specifications for the termination of cabling and physical connections to devices. Deviations from these specifications can result in reduced performance and even data loss, so it&#;s important to use the right cable for the job, and to use good quality cable that meets the necessary specifications.

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Cabling that is out of spec can result in dropped packets and intermittent connections. For simple data networks, such as those used to stream video or transfer files, it could just mean increased buffer times or transfer times. For live, real-time audio, it can mean audible dropouts in audio or loss of audio altogether.

Cat5e and Cat6

While AVB itself doesn&#;t require gigabit Ethernet, PreSonus AVB product do require this speed because of the stream- and channel-counts involved. While this isn&#;t a function of the cables themselves (the devices and AVB switches handle gigabit Ethernet), it is still an important consideration to keep in mind when building your AVB network because you must select Ethernet cable that is capable of supporting Gigabit speeds.

Copper-wire Ethernet networks generally use twisted-pair cable. Twisted pair cabling is a type of wiring in which two conductors of a single circuit are twisted together to cancel out electromagnetic interference (EMI) from external sources, and reducing crosstalk between neighboring pairs.

AVB networks require the use of either CAT5e or CAT6 cables, both of which support Gigabit speeds at lengths up to 100 meters, as specified by the TIA/EIA-568 standard. CAT6 is designed to support speeds up to 10 Gb/s (10GBASE-T or 10 Gigabit Ethernet), but it is backward compatible with CAT5e. The primary differences between CAT5e and CAT6 cable are the wire gauge of the conductors and the number of twists per inch in each wire pair. CAT6 cable uses heavier gauge wire and more twists per inch, providing lower crosstalk, higher signal-to-noise ratio, and an overall better performance rating than the CAT5e equivalent.

Which type of cable you choose for your application depends on several factors. Network design, installation type (fixed or mobile), budget, and future applications should all be considered when selecting the type of cable you will use. CAT5e cable is usually slightly more cost effective, may be easier to work with, and still fully supports Gigabit speeds, but Cat6 is generally a better choice and is well worth the additional investment given its capacity for faster speeds, especially when considering the future needs from your system.

Power User Tip: Always source your cable from a reputable vendor to ensure you are purchasing a high-quality product that meets the industry and engineering specifications it claims by its Category label (CAT5e or CAT6). Never purchase cables labeled CCA (Copper Clad Aluminum), as it does not meet the TIA/EIA specifications for Cat5e and Cat6 cabling.

Shielded vs. Unshielded

Whether you use CAT5e or CAT6 cable, you will have the option to use Shielded or Unshielded cable. Both cable types can be used for AVB networking and have advantages, depending on the type of AVB installation you are designing.

Shielded twisted-pair (STP) cables provide a barrier to help interference, especially electromagnetic interference (EMI). STP cable is constructed with additional electrical shielding along the length of the cable as well as specially constructed plugs that electrically connect and properly ground the cable shielding to the device connected at each end. Originally developed for industrial applications, shielded cable is ideal for fixed installations where Ethernet cable must be run near power, fluorescent lighting, etc.

Like a balanced analog cable, STP cables have to be grounded, so you&#;ll need to use STP-compatible RJ45 connectors. Most XLR-style locking Ethernet connections you will find used on Pro Audio equipment, like the StudioLive Series III mixers and NSB stage boxes, are designed to be able to support both shielded and unshielded cable connections.

There are some specific use cases which might call for shielded Ethernet cable to prevent electromagnetic interference (EMI) or radio-frequency interference (RFI) from affecting the performance of the cable. It should be noted that if shielded cable is used but not implemented correctly, it can introduce problems and make things worse than using unshielded cable. As with everything in audio, if you are not experienced in installation or design, it&#;s well worth the investment to consult a professional who is.

There are several different acronyms commonly used to describe shielded cables where the twisted pairs are not themselves individually shielded. These cable types rely on an overall shield or screen to filter out external noise. While you may find them used synonymously, there are important differences to note:

• SF/UTP. This cable features a braided screen (S) and a foil shield (F) that surrounds unshielded twisted pairs (UTP). Cables with an overall braided screen are great for applications that need extra protection from EMI.
• S/UTP. This cable features a braided screen (S) surrounding unshielded twisted pairs (UTP).
• F/UTP (FTP). This cable uses an overall foil shield (F) to protect the unshielded twisted pairs (UTP) and is essentially very similar to a simple UTP cable, offering very little protection.
• S/FTP. This cable features an overall braided screen (S) encasing foil-screened twisted pairs (FTP). In this design, each twisted pair is protected by its own foil screen to limit the amount of crosstalk between them.
• F/FTP. In this design, an overall foil screen (F) protects individually wrapped foil-screen twisted pairs (FTP).
• U/FTP. This design removes the overall screen and relies only on the individual foil-wrapped twisted pairs (FTP) to limit interference.

Unshielded twisted pair (UTP) and its cousins, U/FTP and F/UTP are lighter weight and more flexible. These cable types have the benefit of being easier to terminate and much more flexible than their shielded counterparts. What type of cable you select depends largely on your application and the amount of environmental interference you anticipate encountering.

Solid-core vs. Stranded

Another thing to keep in mind when selecting Ethernet cable is whether it is solid- or stranded-core. In a solid-core cable, each of the conductors is a single copper wire, which is a better fit for installations and long cable runs (more than 70m). Stranded-core cables use multiple, thinner copper wires for each conductor, making them more flexible and easier to handle. This makes stranded-core cable a better fit for touring and shorter cable runs.

Most Ethernet cable is solid-core, constructed using solid insulated bare copper conductors for each of the eight wires in the four twisted pairs of the cable. These cables are meant to be used in permanent and semi-permanent installations, and are designed for longer distance horizontal and backbone cable runs. All CAT5e and CAT6 solid UTP cables are designated with a minimum bend radius for performance standards. The bend radius is the minimum radius a cable can be bent without kinking it, which can lead to damage and shorten its life. The minimum bend radius for Category 5, 5e, and 6 cable is four times the cable diameter, or about one inch. Proper cable installation is essential in order to maximize the performance of the cable.

In the case of a mobile live sound operation, with frequent setup and teardown, solid-core Ethernet cable probably isn&#;t the best choice, as it&#;s generally stiffer and not conducive to easy layout and flat deployment runs. Solid-core cables should not be over-flexed, bent, or twisted beyond the cable&#;s recommended specifications, as you risk damaging the cable, causing it to underperform or even fail.

Stranded Ethernet cables have multiple strands (typically 7 strands per conductor) of insulated bare copper conductors. These cables are typically used for patch cords/cables connecting devices to the network, but because these cables are more flexible than solid conductors, they are an excellent choice for portable uses and applications where repeated flexing is common, such as frequent setup and teardown of a live sound PA system.

A Quick Note About Tactical Ethernet Cable

When you need Ethernet cable that is intended specifically for harsh environments with repeated deployment, a special type of cable should be considered. Tactical cable generally uses stranded-wire construction for flexibility and durability, as well as employing a heavy, often rubberized outer jacket in addition to the lightweight PVC jacket (sometimes referred to as &#;up-jacketed&#;). Tactical Ethernet cable has a very similar feel and handling characteristics to balanced audio cable, and is much more rugged than common solid-core cable used for in-wall building installation, making it ideal for Pro Audio and Live Sound applications.

Plug Termination

Making your own Ethernet cables can be a great way to save money, and allows you to create cables to fit your needs and specifications exactly. If you choose to make your own Ethernet cables, it&#;s important to be aware of some possible pitfalls and follow some important general guidelines.

Most RJ-45 connectors are designed to be used with either solid-core or stranded cable; however, you should always confirm the connector&#;s compatibility to the type of cable you are deploying. Using a plug designed for one type of cable with the wrong cable type can produce unreliable results.

The same is true for CAT5e and CAT6 cable connectors. Most RJ-45 connections are only meant to be used specifically with one or the other. Additionally, some connectors are designed for specific wire gauges and cable diameters, so, again, you should always confirm your connector&#;s compatibility with the specific cable you are using.

Power User Tip: Just like sourcing cable, it&#;s important to source quality connector from a reputable vendor. The connector itself is one of the most crucial pieces in the equation. Even the highest quality cable is only as good as the connections terminating each end.

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T568A or T568B

There are two wiring pinouts defined by TIA/EIA standards: T568A and T568B. Currently, T568B is used almost universally in the U.S. - a legacy of analog compatibility - while T568A is more common worldwide. Either is perfectly acceptable as long as you are consistent. If you&#;re doing a new wiring install, it&#;s best to choose one or the other and stick with it throughout your network. If you&#;re making new cabling and not sure about an existing wiring install, don&#;t worry, it&#;s even okay to intermingle the two standards for the most part. The most important consideration and the only rule you absolutely must follow is that for a given cable or run, you must use the same wiring standard on both ends.

Twisted Pair Tips

When building your own twisted-pair Ethernet cable, it is crucial that the twists are maintained as close as possible to the contact termination within the plug as possible. You&#;ll also want to make sure that the wire pairs running to adjacent pins are parallel inside the plug body all the way to the pin. You don&#;t want different pairs wrapped around each other or have wires bunched up inside the plug and pressed against each other.

Trimming the wire pairs to the proper length is also crucial, as you want to make sure that the back-crimp of the plug is clamping down on the cable jacket, not the wires themselves.

You might be surprised at how easy it is to create a poor termination and how narrow the window is between a working cable and a failing cable. The crosstalk performance and EMI rejection capabilities of Ethernet cable, which ensure it will function up to its rated specification, are entirely dependent on maintaining these relationships of the wires within the cable and the plug termination. A little attention to detail goes a long way in this respect. Again, if you are unfamiliar with proper termination techniques, PreSonus recommends consulting with a professional.

5

Wire selection is a critical piece of electrical assembly design as it affects the safety, functionality, ease of use, and serviceability of the assembly.  There are several factors to consider when choosing an electrical wire or cable. However, the most important factor to consider is the electrical requirements of your application.

While all applications are different, there are some basic things to know about electrical wire when deciding which wire is the best for your application.

1. What size wire do I need?

There are two aspects to consider- thickness (gauge) and length. To determine what gauge wire you need, consider the carrying capacity and the amount of current the wire needs to conduct (measured in amperage or amps). Wire gauge is directly related to how many amps you need to run through it.  The distance you need the wire to go can also impact the gauge of wire you need. The longer the wire, the more voltage you can lose through resistance/heat. You can counteract voltage drop by increasing the wire gauge (the gauge is increased by lowering the number) which will, therefore, increase the amperage capacity. 

2. How flexible should the wire be?

There are 3 main categories of cable flexibility:
Solid core &#; almost no flexibility in lower gauge wire
Coarsely-stranded wire &#; moderately flexible
Finely-stranded wire &#; highly flexible with frequent flexing or tension, you&#;ll want a cable that is finely stranded and has a high durometer like:

Additional sub-categories of flexibility in cable include Stationary, Hi-Flex (Bending Flex), Continuous Flex, and Torsional Flex (used for robotic applications).

3. Is wire insulation needed and what type?

The assembly&#;s working environment should determine the type of insulation your wires need.  Types of insulation vary by the type of electrical wire. Often insulation will vary to alter performance in certain environmental conditions, or to make the wire easier to work with.

 When deciding the insulation there are some things to consider:

Voltage and Ampacity &#; the higher the voltage level, the thicker the insulation needs to be to reduce the risk of shock.  Ampacity required determines on the size of the wire and the run.

Environmental considerations &#; exposure to the sun and UV, extreme temperatures, presence of harsh chemicals or oils can impact performance. Do you have harsh chemicals in your plant? You&#;ll likely want a cable such as this:

Or

Abrasion/Impact resistance &#; looking for a cable that might need to be protected from impact, like getting hit or run over? You&#;ll want to consider a cable with a thick, reinforced jacket. Such as this:

Coating &#; some coatings can make it easier to print on the wire or push/pull them through conduit

4.  Do you have a wire color standardization?

Many companies use standardized wire colors to denote hot wires, ground wires, and neutral wires; some will even color code the different circuits within an electrical assembly. This variation of colors assists with troubleshooting while reducing safety hazards.

5. Does your equipment require specific cables?

MISUMI offers Equipment Specific Cables for transmitting communications and optical signals and connect between devices, such as computers and displays.

Construction and material details vary by application, with differences in transmission quality, durability, etc. The ends of the cable feature connectors and sockets according to application, such as connectors for motors and solenoid valves, or for image and sensor transmission.

6. Are there problem areas with re-occurring failures?

When choosing the right cable for your problem area, you must first ask yourself why the cable is failing and how often it disrupts production? If your answer is often, it&#;s time to look for a longer-lasting product.

As experts in the industry, MISUMI can help you find the right solution for your failing cable or machine building needs. For more information, please the Electrical Team at .  

Contact us to discuss your requirements of BS Standard Cable. Our experienced sales team can help you identify the options that best suit your needs.