Validation of cone blender, mixer granulator and tablet ...
Oct. 07, 2024
Validation of cone blender, mixer granulator and tablet ...
The document summarizes the validation process for common pharmaceutical equipment used in powder blending, granulation, and tablet compression. It discusses the validation of cone blenders, mixers, granulators, and tablet compression machines. The validation process involves design qualification, installation qualification, operational qualification, and performance qualification to ensure equipment is properly designed, installed, operated, and performs as intended. Key aspects that are validated include design criteria, utilities, cleaning procedures, operating parameters, and finished product quality attributes. Validation helps improve safety, reproducibility, and compliance for pharmaceutical manufacturing.
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Food Additives Double Cone Blender
Why is Yinda trusted by over 283 particles and powder process manufacturers worldwide?
- Yinda is always manufacturing and supplying double cone blender according to the pharmaceutical industries and different applications that need a combination of more than two mixing of the powders in dry form.
- The whole package of double cone blender is presentable in the wooden casing by Yinda.
- During the manufacturing of double cone blender, there is always an involvement of high-quality materials like stainless steel or carbon steel by Yinda
- Yinda double cone blender provides high-level efficiency and flexibility in the solutions to improve the blending of granules and powder. They are easy to flow and discharge from the outlet.
- There is homogeneity mixing inside the double cone blender that is 70% of the total volume
- Along with the manufacturing, the testing services are also available at Yinda
- Yinda is popular in China and other parts of the world regarding the availability of double cone blenders and different
- The customer care representatives of Yinda are reachable to assist and resolve your queries
- the machinery of YInda facilitate the detailed experiences and latest technologies in terms of the blenders like double cone blender
- Your choice needs to Yinda because the professional team of engineers is specializing in the designing and development sector
Consultants available at the professional level:
- 24/7 consultation is available for free and can assist you in emergencies
- Experience of more than 12 years of abroad businesses in managing the systems of materials in powder form
- Visiting overseas occasionally and skilful in arranging 40 and more exhibitions
- You can contact Yinda any time regarding placing your order for a double cone blender
- The main objective of Yinda is to establish a long-term relationship with the customers in terms of reliability and stability.
- The whole team of Yinda is available to serve you for handling the mixing of powder, including the development process as well.
- Helping all the agents at the regional level for the growth of market locally and increase the sales 10% on an annual basis
Latest components
- There is always stability in the performance of the equipment.
- The maintenance level is low every time
- The lifespan of servicing is long, and the rate of return is high after investing in the equipment
- Purchasing at Yinda is the straightforward and fast replacement of the products
- Working with Yinda brings innovation and is among the best solutions to process the tasks for your powder
- The main ideology of Yinda is using the latest technologies for processing and using high-quality equipment to deliver the perfect solution for you.
Sensitivity in the manufacturing sector
- All the front-end workers for the productivity make powder making systems reliable with the failure at low-level and unique services
- Even the sales team is highly-qualified and keep working with the skilful technicians, mechanics, and expert individuals of pneumatic along with the electrical ones
Wide range of the services
- Availability of installation on the site, commission, and facility of the training
- Technicians at YInda can even repair and deliver you the spare parts of your product
- Dont need any maintenance
- All the services keep upgrading, and renovation is the key to success
1. Benefits of Food Additives Double Cone Blender:
The cylinder adopts the arc angle of flow forming type, weld seam can be burnished and polished; there isnt any dead angle and raw material accumulation, easy to clean.
Mirror polished for both interior and exterior.
Manually-operated butterfly discharge valve.
heating or cooling jacket is optional, if temperature control is required, spray nozzles for the liquid introduction.
Intensifier bars can be equipped for accumulation, No dead angle.
Safety railings can be equipped for protection.
Adjustable rotating speed, the digital display is optional, auto-positioning stop function is optional when the machine stops, the discharge parts are right towards the ground automatically, no need to use point-stop (jog) manually.
2.Detailed Images of Food Additives Double Cone Blender:
2.1 Inner Agitator:
304 SUS steel material, Mirror polished
uniform mixing and shorter mixing times via positive agitation technology.
2.2 Operation Panel:
button control
Limit switch
automatically mixing time setting
2.3 Manual Butterfly Valve for discharge:
prolong service life
improve mixed uniformity
Double Cone Blender- An Ultimate FAQ Guide by Yinda
Double Cone Blender is designed with unique features that help in mixing and emulsifying various substances.
This Double Cone Blender particularly blends the fragile particles of granules and dry powder that are of different forms and sizes.
Contact us to discuss your requirements of double cone blender slideshare. Our experienced sales team can help you identify the options that best suit your needs.
This high-class machine has long service years, high safety features (PLC Programming), and easy to operate functions.
To know more about this multifunctional machine, you can read ahead!
1. What is a Double Cone Blender?
Double Cone Blender is versatile, and super-efficient equipment used to mix the granules and dry powders uniformly. Typically, the body of this machine is made up of stainless steel and contains two cones.
Unlike the conventional and traditional mixer, the slant design of this double cone blender removes all dead spots.
By the use of this advanced machine, the risk of spillage is reduced; moreover, the normal blending cycle also minimizes to ten minutes.
This conical machine also has a large capacity, so you can quickly load and unload it the same port is used for its loading and unloading.
2. What are the Technical Specifications of a Typical Double Cone Blender?
There are numerous features of Double Cone Blender that can be customized according to your need; however, a typical machine is incorporated with the following specifications:
- Usage/Application: Blending
- Style:Double Cone Type
- Design: Mechanical
- Shape: Conical
- Powder Mixing: Blending and Mixing
- Product Type: Granules or Powders
- Capacity:50- Kgs
- Motor Power: 3 HP
- Rotation Rate: 30-100 RMP
3. What are the Excellent Benefits of a Double Cone Blender for your Applications?
The Double Cone Blender is equipped with a long list of benefits, and a few of those are stated below:
- Easy to clean and quick to maintain
- Particularly good for smaller particles
- Occupies less space
- Its excellent material does not let any material clogged in
- A massive amount of materials can be handled easily
- Efficiently mix different densities of powder
4. What is the Function of a Double Cone Blender?
This Double Cone Blender homogeneously de-agglomerates different solid particles and then turns them into a smaller and finer mixture.
5. How is a Double Cone Blender Unique in Design and Construction?
Double Cone Blender is a well-crafted machine that consists of a versatile interior and exterior; just like:
- As far as the interior is concerned, there is a cone on a pivot axis, and there are two blenders.
- This design helps in removing the dead space as well as in gravity discharge.
- The external has a shining and high-quality finishing and polish.
- There is no harmful edge or corner.
6. What are the Major Parts of Double Cone Blender?
The following are the significant functions of Double Cone Blender that work together for blending cake mix, flavors, spices, and various other solid ingredients.
- Feeding Port
- Barrel
- Actuating Unit
- Covering
- Flanged Hole
- Hinged Cover
- Slide/Butterfly Valve
- Intensifier BarsOptional
- Integrated Motors and Controls
7. What is the Working Mechanism of Double Cone Blender?
The blender is filled up to two-thirds of its volume; this quantity helps in even and homogenous mixing.
Then you can set the rotation rate; the preferable rate is 30-100 RPM (revolutions per minute). After the tumbling motion, the materials mix up and then discharge from the bottom.
For cleaning and discharging, it can be slanted at the angle of 0° to 360° degrees.
8. What is the Difference Between Ribbon Blender and 3D Mixer?
- The 3D Mixerfeatures an 80% to 90% filling factor, but the filling factor of the ribbon blender is 50% to 60%.
- Just like the filling factor, the mixing degree of the 3D Mixer is also higher than the ribbon blender.
- In the ribbon blender, the materials position changes when they are dispersed; however, in the 3 dimensions mixer, the material invert and rotate in three dimensions periodically. It tends the material continues to move in an alternating pulsating way.
- The 3D Mixer makes the dispersion and convection in a short time but with more accuracy. Furthermore, unlike the ribbon blender, it keeps its efficiency maintained even in high load factors.
In a nutshell, both are impeccable and competitive machines, but when compared, 3D Mixer wins.
9. What are the Applications of a Double Cone Blender?
This multi-applicable machine can be installed in various industries, such as:
- Pharmaceutical
- Food
- Mineral
- Chemical
- Plastic
- Cosmetic
- Glass
- Ceramic, etc.
10. What Should you Consider Before Buying your Double Cone Blender?
The Double Cone Blender is a one-time investment, so before picking yours, you need to figure out the below-mentioned features/factors:
- Model
- Construction Material
- Capacity
- PLC System
- Touch Screen HMI
- cGPM Compliant
- Noise Level
- Dust Removing System
- Charging and Discharging Mechanism
11. Why Should you Prefer Yinda for Purchasing your Double Cone Blender?
Purchasing a Double Cone Blender from Yinda is the best way to make your investment worthier.
Our Double Cone Blender is energy-efficient, cost-reducing, and reliable; additionally, it meets AISI 316, AISI 304, and EC safety standards. Well, you can also get it customized according to your choice.
Except for Double Cone Blender Yinda also provide prime quality Trough Mixer, Pin Mill, V Mixer, Hammer Mill Pulverizer, and a lot more for your industry. Contact us and get your blender at a very reasonable price.
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