7 Reasons to Invest in a Pallet Wrapping Machine
Jul. 08, 2024
7 Reasons to Invest in a Pallet Wrapping Machine
7 Reasons to Invest in a Pallet Wrapping Machine
Pallet wrappers are specialized stretch wrapping machines designed to secure your pallet load for shipping. There are many reasons why you should consider investing in a pallet wrapper and avoid the many risks that come with hand-wrapping pallets. Here are some of the reasons you should invest in a pallet stretch wrapper:
The company is the world’s best Stretch Wrap Pallet Machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Improved Load Containment
Load containment is always a top priority for shipping products on a pallet. Your pallet may be placed on a less-than-truckload (LTL) shipment, which means there is more room for the pallet to shift. Even full loads may allow for product movement on a truck, train, or ship. A pallet wrapping machine provides a more secure wrapping solution. Not only are the product cases wrapped better together, but the load is secured completely to the pallet. This allows for minimal shifting during shipping.
Reduced Product Loss
Improved load containment leads directly to the second benefit, which is reduced product loss during shipping and distribution. More securely wrapped pallets minimize damaged cases and products. This can save you a great deal of money over time, while providing fewer headaches for loss prevention personnel.
Consistent Uniformity
One major advantage of pallet wrapping machines is the consistency and uniformity of the stretch wrapping. You no longer have to rely on hand-wrapping and all the human error involved. Hand-wrapping is like painting in an expressionist format. No two wraps are the same, even if you are wrapping the same set of products over and over again. Using a machine means more consistent results&#;pallet after pallet. Automated equipment removes the human element and often provides better quality.
Versatility
Pallet wrapping machines can adapt to different packages, shapes, and shipping requirements. The machinery can be programmed to handle a variety of pallet configurations and provide the specific results you need for each and every pallet. In other words, there&#;s no more &#;eyeballing it&#; from hand-wrappers when there are different types of product pallets to be wrapped.
Operational Efficiency
A pallet wrapping machine can wrap pallets in much less time than it takes for hand-wrapping. This frees those hand-wrappers to focus on other important operational needs and gives you a more efficient packaging system at the critical pallet wrapping and pre-shipment phase.
Better Safety
What many packaging managers don&#;t realize (until it&#;s too late) is that hand-wrapping is one of the most dangerous activities that can be performed in a packaging facility. This is because the people doing the wrapping are walking backward. They may not be paying attention to their surroundings, or someone else may not see them coming from the side of a pallet. Accidents can happen and be costly to your business. Pallet wrapping machines do all the dirty work of stretch wrapping without putting your employees in harm&#;s way.
Long-Term Cost Savings
Many packaging managers don&#;t believe they have enough pallet volume to justify a stretch wrapping machine. In most cases, plants with fewer than 10 pallets a day achieve a fairly rapid return on investment with this specialized equipment. You can usually see enough cost savings to justify the initial purchase within 24 months. Those facilities with higher numbers of pallets see the overall cost savings even sooner. Over time, the machinery pays for itself through the benefits mentioned above. A pallet wrapping machine may seem too expensive right now, but it can save you time, money, and headaches over the long run.
To learn more about pallet wrapping machines from the world&#;s leading manufacturers, contact First Packaging Systems today. The team at FPS knows this equipment inside and out, and we&#;ll find the right automatic or semiautomatic stretch wrapping equipment for your specific packaging needs and budget.
Benefits of Incorporating an Automatic Stretch Wrapping Machine into Your Production Processes
A production process normally flows from product design, engineering, prototyping, manufacturing, and last but not least, packaging. First impressions are very important, and your packaging is often a consumer&#;s first introduction to your product. At its most fundamental level, product packaging serves to protect the integrity of the product inside. Another key functional aspect of product packaging is to promote and display the product within.
The perfect packaging protects and shields your pallets from dust, moisture, UV, tampering, and much more. Although wrapping pallets may not seem like a technical or advanced concept, hand stretch wrapping may cause inconsistencies that require the process to start over, wasting wrap and causing production downtime. To further streamline your process, an automatic stretch wrapping machine is the solution to improve efficiency without sacrificing quality.
Here are the five benefits of incorporating an automatic stretch wrapping machine into your production processes.
Protection of Your Products
Dust, dirt, or moisture can damage packaging throughout the transportation and storage process. Companies often focus on packaging presentation and protection within their process facility only. However, their product can incur significant damage from the logistics chain resulting in brand damage. A good stretch wrapping machine will help ensure your brand presentation and reputation are preserved right through to the customer.
Save Time and Energy
Manually wrapping pallets, boxes, and other products can prove tedious and time-inefficient, impacting the business&#; productivity, especially if consistent packaging is to be expected. However, wrapping your pallets for storage and transportation with an automatic stretch wrapping machine will allow your employees to put their saved time and energy toward maximising other business processes.
Improved Safety of Your Employees
It is estimated that around 20% of all forklift accidents occur when the operators are on the floor, and not inside the forklift. By using an automatic stretch wrapping machine, you have implemented a safety measure on its own. The machine will ensure that the packaged pallets are safe and ready to be transported by the forklift and truck.
Save Money on Film Costs
Although investing in an automatic machine may seem expensive at the start, one of the greatest long-term advantages of automatic wrappers is cost savings. This is made possible by the two-film thread roller system that is utilised by automatic stretch wrappers, in which the second roller operates at a higher speed than the first to stretch the film. As a result, the film&#;s tensile strength increases and reduces the overall cost. Not only that, but an automatic machine is far more likely to be consistent and tidy than a manual process, which reduces your risk of having to repeat the packaging process and wastes time, film, and energy.
Boost Productivity
Production process streamlining has always been an important goal for most manufacturing businesses. An automatic stretch wrapping machine allows your business to maximise efficiency without sacrificing the quality of the finished products. Through the placement of the pallet on a conveyor or on a wrapper plate, the wrapping starts and stops automatically, allowing your company to accomplish more in less time. With every machine, the speed and capacity are different, depending on the type of product you are looking to package.
In Conclusion
Although an automatic pallet wrapping machine may present itself to be a large upfront investment, its long-term advantages certainly outweigh its cost. With that being said, choosing a specific automatic stretch wrapping machine that fulfills your production needs can be challenging to do on your own.
At Aurora Process, we are happy to assist you in unlocking your Process Potential, as we aim to help businesses to take advantage of everyday automation with confidence through machinery automation & robotics. We are specialists in end-of-line process equipment, such as bag filling machine and pallet automation systems.
We have worked closely with a variety of clients and industries &#; including grain & seed, food & dairy, growers, stock-feed, fertiliser, and cement manufacturers. If you are on the lookout for good automated packaging equipment that fulfills your manufacturing needs, feel free to reach out to us and book a free, on-site consultation today.
For more information, please visit Wrapping Pallet Machine.
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The advantages of a Power prestretched wrapping machine
You&#;ve probably heard how a pallet wrapping machine can save you thousands per year on wrapping. They certainly can if you&#;re a high volume user who has been hand wrapping. But to save a significant amount you need to buy a Powered prestretch wrapping machine.
Click here for more information on our full range of pallet wrapping machines
How do they work?
A powered prestretch machine(PPS) works by stretching the wrap further than a regular machine or a hand user can, it does this by stretching the wrapping in its power rollers and applying it thinly.
a PPS machine will stretch 1M of wrap out to 3m.
Example
We&#;ve done a test recently for a higher volume user.
These are 2 wraps priced relatively the same.
CodeDescriptionRoll PriceKG priceHAC20A500MM X 20UM X 3.7KG NETT CLEAR CAST HAND STRETCHWRAP-AUS$14.17$3.82HAE20500MM X 20UM X 14KG NETT CLEAR CAST MACH. WRAP &#; IMPORTED 300% YIELD.$49.90$3.56
We tested on 2 machines and by hand.
All wrapped:
Wrapped 3 times at the bottom, 3 times at the top, wrapped up and down.
Machine Settings:
Electromagnetic brake machine Set to 65% Film Braking.
3 bottom wraps, 3 top wraps.
PPS Machine Settings:
Equipped with 220% PPS ratio (3.2x)
3 Bottom wraps, 3 top wraps.
Now mind you by hand i wrapped this pretty well and put a lot of effort in, a hand user might not always be stretching wrap this much.
But you can see here there are significant savings to be had. We cut the film off each pallet and weighed them.
From left to right, Hand wrap, electromagnetic Brake, and Powered pre stretch.
The other advantages of a PPS stretchwrap machine are:
More environmentally friendly.
Not only do you save a significant amount of cost on wrapping, but you save a significant amount of wrap ending up in landfill. If this is a concern for you please enquire about our new Biodegradable stretchwrap range.
Better load retention of goods
Not only does a PPS machine save you a lot on stretchwrap costs, it secures the goods better than by hand or a typical machine. as the wrap is stretched from 1 meter to 3 meter. the wrap however wants to go back down to 1m, so it tries to shrink back down. securing your goods better.
Better for light goods
As a typically machine will use &#;force to load&#; to stretch the wrap. a PPS machine uses a lode cell or dancer roller. the wrap is already stretched by the motors and dispensed out, so there is very little force applied to goods. we have customers wrapping extremely light loads with just a PPS machine and no top pressor plate.
FAQ:
I&#;m worried that the machine will apply too thinly and it might tear.
this isn&#;t really an issue, PPS machines apply the film with a highly sensitive dancer roller or lode cell. there is hardly any force between the machine and the goods unlike a hand user or standard machine. so tearing isn&#;t really an issue.
These pallets are about the sharpest thing we could find in our warehouse, We staggered them for more sharper edges. look at how tight it applies the wrap.
this is 25um film applying at about 8um.
Do i need to run different film?
You will need to run a machine film, and you will need to run one of our PPS machine films capable of +200% stretch.
If you want to learn more, please visit our website Pallet Wrapping Machine Companies.
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