Why TAB Wrapper Tornado Smart Controls Became Best- ...

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The TAB Wrapper Tornado Smart Controls automatic pallet wrappers have quickly become our best-selling orbital wrapping machine since their introduction in the summer of this year. This innovative control system effectively upgrades our semi-automated, base model Standard orbital stretch wrap machines into highly automated solutions, all while maintaining an economical price point.

Understanding Automatic Pallet Wrapper Evolution
Prior to the development of the Smart Controls, our offerings included semi-automated orbital wrappers and fully automated systems like the TAB Wrapper Tornado Perfect Storm. The fully automated wrapping systems utilize a series of sensors and powered conveyors to automatically wrap loads without operator intervention, making them ideal for larger companies with high wrapping demands. However, smaller businesses often do not require such extensive automation.

On the other hand, our semi-automated orbital wrappers improve the wrapping process compared to manual methods, yet they still require an operator to actively control the wrapping by holding a button while moving the forklift. Our clients have appreciated these wrappers, but we recognized the need to reduce the multitasking skills required from operators, especially as skilled forklift drivers become harder to find. This realization drove the invention of our Smart Controls orbital wrappers.

The Smart Controls allow the forklift driver to initiate the wrapping process by simply pressing and releasing a button on the remote control. Once the pallet is wrapped, the driver can end the process with another press of the stop button. The Smart Controls then automatically cut the wrap and secure the starting end of the film, allowing for straightforward preparation for the next load.

Affordable Automation Solutions
Rather than creating an entirely new product line, we integrated the Smart Controls into our Standard semi-automated TAB Wrapper Tornado stretch wrappers. This strategy helped us minimize development costs while utilizing the same production techniques, thus allowing for quick assembly. We succeeded in achieving a competitive price point—slightly above our semi-automated models, and significantly lower than our fully custom automated solutions, making it an attractive option for smaller businesses.

We recognize that every packaging operation has unique requirements, so we provide a variety of optional accessories including a Dual Dispensing system for faster wrapping, Safety Scanners for worker protection, and built-in instructional video screens for operator convenience.

The Smart Controls models are easy to set up and operate like the other orbital wrapper versions. Customers report that their staff feels fully trained and competent within 30 minutes of use. With a remarkable 45 percent year-over-year sales increase following last year's 55 percent increase, it's clear that Smart Controls TAB Wrapper Tornado stretch wrappers deliver the right blend of automation at an ideal price point.

Explore the Smart Controls models here.

Are you interested in learning more about Orbital Stretch Wrapping Machine Manufacturers? Contact us today to secure an expert consultation!

Our @EDDA orbital stretch wrapper presents multiple benefits for packaging and securing various load types. Here are a few reasons businesses opt for an orbital stretch wrapper:

• Highly versatile, accommodating a diverse range of load shapes, sizes, and configurations while allowing for adjustable settings to tailor the wrapping process to specific needs.
• Enhancing load stability and protection can reduce product damage and returns, leading to significant savings in replacement costs.
• Ensures consistent wrapping quality and tension, fostering enhanced product safety and customer satisfaction.
• Designed to integrate seamlessly into existing production lines, these machines improve efficiency by synchronizing with other systems, reducing manual handling and streamlining packaging operations.

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